HEAD GAURD PF-801

Here is a detailed material specification breakdown for the premium leather head guard, structured for product specification sheets, manufacturing tech packs, or high-end e-commerce detail sections.

 Material Specification Sheet

1. Outer Shell: Heavy-Duty Combat Leather

• Material: 100% Genuine Top-Grain Cowhide Leather.

• Thickness: 1.2mm to 1.4mm premium grade.

• Characteristics: Selected for its high tensile strength, natural stretch resistance, and ability to withstand repetitive high-impact friction. Treated with a water-resistant matte or semi-gloss finish to prevent sweat saturation and structural breakdown over time.

2. Core Padding System: Multi-Layered Impact Diffusion

To ensure maximum force dispersion without adding unnecessary bulk, the protective core utilizes a 4-layer composite system:

• Layer 1 (Outer Impact Layer): 5mm High-Density EVA Foam to absorb and blunt the initial sharp force of incoming strikes.

• Layer 2 (Structural Core): 12mm Shock-Absorbing Latex Foam for deep energy dissipation across the forehead and temples.

• Layer 3 (Cheek & Jaw Reinforcement): Integrated, shatterproof Polycarbonate or high-grade polymer inserts inside the cheek guards to prevent facial bone fractures under heavy impact.

• Layer 4 (Comfort/Proximity Layer): 8mm Low-Density Sponge Foam to contour comfortably against the skull and facial features.

4. Inner Lining: Moisture-Wicking & Anti-Slip Fabric

• Material: Microfiber Amara Leather or Brushed Poly-Lycra Blend.

• Function: Engineered with high-friction properties that prevent the head guard from shifting or spinning when wet with sweat. It actively pulls moisture away from the skin, dries rapidly, and is treated with an antimicrobial coating to eliminate bacteria and gym odors.

5. Closure & Adjustment Hardware

• Rear Closure: High-shear Industrial Hook-and-Loop (Velcro) double-strap system, reinforced with cross-stitching.

• Top Adjustment: Heavy-duty braided nylon laces threaded through reinforced leather eyelets for a traditional, customizable crown fit.

• Chin Strap: Adjustable leather strap equipped with a high-impact plastic quick-release buckle or a traditional brass dual D-ring system, covered by a padded leather chin guard.

6. Stitching & Construction Details

• Thread Type: 9-ply Bonded Nylon Thread (heavy-duty upholstery grade).

• Seams: Double-needle perimeter stitching with reinforced bartacking at high-stress pivot points (ear coverage joins, chin strap attachments, and cheek-to-forehead transitions) to guarantee the seams will not split under pressure.